Automation is driving the transformation and upgrading of traditional manufacturing industries. The investment in automation can reduce or eliminate human errors in the production process, improve product quality stability, improve production efficiency, and reduce production costs. This issue takes you to the customer’s production site to understand the automated feeding solution for injection molding accessories in the pipeline industry.
The central conveying system covers: raw material feeding system, raw material storage, raw material gravimetric dosing system, dehumidification and drying system, vacuum power system and automatic centralized control system.
Convenient operation and pollution-free feeding
This time, the customer is equipped with a ton bag feeding system to reduce the labor intensity of workers, while reducing the loss and pollution of materials, achieving dust-free operation from feeding to transportation, and fully enclosed material transportation, greatly improving production efficiency.
Efficient energy saving to ensure long-term and stable material transportation
The project adopts a vacuum power energy-saving system, equipped with an efficient permanent magnet synchronous motor, directly drives the pump body, and responds quickly and operates efficiently. Compared with traditional Roots blowers, energy-saving pumps can save 35~40%, provide a steady stream of power for material transportation, and ensure long-term and stable production operation.
Long-distance and precise material transportation
The material feeding and production at the customer site are not in the same workshop, 170 meters away. The project plan adopts a negative pressure pneumatic conveying system, which is not restricted by the workshop and factory, and the conveying pipeline can be flexibly arranged. At the same time, the closed conveying pipeline can ensure the quality of the conveyed materials, avoid moisture and contamination of the materials, and effectively solve the problem of long-distance material transportation.
High-precision mixing system
The project adopts a gravimetric blender, which can weigh, proportion and mix multiple components of materials at the same time, reduce manual mixing processes and reduce human errors, improve customer production efficiency, and effectively improve the stability of product quality.
Multifunctional and effective dehumidification to ensure product molding and appearance quality
In view of the moisture that may exist in plastic particles, this time provides a plastic dehumidification dryer unit, which integrates dehumidification and drying functions, effectively removes moisture from plastic particles, keeps plastic particles dry, and improves the molding and appearance quality of plastic products.
Through the comprehensive implementation of efficient and energy-saving automatic feeding solutions for pipeline injection molding accessories, the production process of injection molding accessories at the customer’s production site has been significantly improved. The central conveying system not only reduces labor intensity and improves production efficiency, but also effectively reduces material loss and pollution. The introduction of the vacuum power energy-saving system and the high-precision mixing system ensures the long-term stable transportation of materials and the efficient operation of the production process. At the same time, the configuration of the multifunctional dehumidification and drying system further guarantees the molding and appearance quality of plastic products.
This central conveying system demonstrates the great potential of automation technology in the production of pipe injection molding accessories and sets a new benchmark for the industry. In the future, with the continuous advancement of technology and the deepening of application, the automated feeding system will continue to drive the pipeline industry towards a more efficient, energy-saving and intelligent direction.
