For an injection molding product factory, the energy consumption of the injection molding process accounts for about 60%, so effectively reducing the energy consumption of the injection molding machine is an important way to save energy in the injection molding factory. With the continuous improvement of the energy-saving technology of the injection molding machine itself, reducing the overall energy consumption of the injection molding factory needs to be considered comprehensively from the aspects of production management, processing technology and materials, and production workshop matching.
- Optimize the layout of the production workshop
Through reasonable workshop layout, power supply management and cooling system insulation, reduce unnecessary energy consumption and improve production efficiency.
- Improve the energy-saving efficiency of injection molding machines
Choosing the right injection molding machine model and using energy-saving technologies, such as all-electric or hybrid injection molding machines, new heating technologies, etc., can significantly reduce energy consumption.
- Reasonable design and maintenance of molds
Mold design optimization and maintenance are the key to reducing injection molding energy consumption. Reasonable runner design, the use of hot runner molds and keeping the mold in good working condition can help improve molding efficiency and reduce energy consumption.
- Reasonable use of plastic auxiliary equipment
Select injection molding plastic auxiliary equipment that matches production needs, perform regular maintenance and optimize operating procedures to avoid energy consumption problems caused by excessive or insufficient operation of equipment.
- Material management
Select materials for low-energy processing, and manage material storage and recycled materials to reduce unnecessary waste and energy consumption.
- Optimize processing technology
Shorten the molding cycle and maintain stable process parameters on the premise of ensuring product quality to reduce unnecessary debugging time and energy consumption.
- Introduce new technologies
The use of new technologies such as gas-assisted molding, low-pressure molding, and micro-foam injection molding can improve production efficiency and reduce energy consumption.
- Strengthen production management
By reducing the defect rate, establishing an energy consumption monitoring system, regularly maintaining equipment, and cooperating with suppliers, enterprises can better analyze and improve energy and achieve greater energy-saving goals.
Taking these methods into consideration, not only can production costs be reduced, but also production efficiency and product quality can be improved.
