With the rapid development of modern industry, the competition is getting bigger and bigger, the requirements of customers are getting higher and higher, and the cost of labor is increasing. A single human work can no longer complete the production required by the company every day. Manufacturers urgently need to improve production automation. , Reduce labor and management costs.
For plastic molding, Hengju Machinery Co., Ltd.’s contral conveying system has liberated the labor force for manufacturers, improved production efficiency, and realized unmanned continuous operation. Improve the workshop environment and reduce potential safety hazards, including the continuous feeding of the central feeding system, making the product stable, and the pass rate is much higher than that of competitors in the same industry, and the competitiveness has been greatly improved.
Industry needs and issues
With the increasing demand for centralized feeding systems in the plastic industry, large and small automation companies have sprung up like mushrooms. Manufacturers, agents, traders, self-employed, small workshops, etc. claim to be able to do centralized supply systems. There are thousands of domestic companies with material systems.
Many customers don’t understand this, and they look for some cheaper suppliers to match. They don’t have professional design talents, no imported processing equipment, no complete service team, no strong financial support, in order to save costs , usually there are many hidden dangers in the project after installation:
1. Unreasonable selection of fans and pipelines, resulting in insufficient output and waste of electricity, making raw materials raw powder or wire drawing;
2. The pipeline is blocked and cannot absorb material;
3. The mixed raw materials are stratified during the conveying process, and the raw materials generate static electricity;
4. The equipment and installation process are poor, the service life is short, and the after-sales service cannot keep up.
Hengju granular material automatic compounding and conveying system
Hengju Machinery is committed to designing reasonable solutions for customers
Equipped with high-quality products, a professional engineering team, and a fast service team, all your worries will be saved.
Safe production, high degree of automation: PLC control, good scalability, simple and easy-to-understand humanized operation interface, continuous unmanned operation, multiple protection functions, high safety.
Intuitive and accurate management: Internet remote monitoring can continuously monitor the surplus and consumption of raw materials.
Powerful function and strong flexibility: According to different raw material formulas, it can automatically realize processes such as weighing, proportioning, mixing, drying and conveying;
Control quality and improve efficiency: automatic unmanned and continuous material closed transportation ensures no secondary pollution and waste of raw materials, improves production efficiency and stabilizes product quality;
Advanced centralized power system: optimized energy consumption, effective energy saving, small footprint, low maintenance frequency;
Professional program design: Through the combination of material characteristics, wind speed, wind pressure, engineering structure and other design programs, effectively solve the problems of dust, degradation and static electricity generated in the conveying process of raw materials.
The feed system controller connects the downstream injection molding machine system through switches and network cables, and establishes communication through MODBUS TCP/IP protocol. It provides a reliable connection mode for the whole system control. The feeding system can also establish a remote operation monitoring system through the communication gateway and the security communication module. Then improve the whole system automation, information degree.
Hengju Machine Company plastic granule automatic mixing and conveying system solution, to achieve continuous feeding design, is a kind of “intelligent feeding” the best solution
Through real-time collection of a series of key data of all the downstream injection molding machines, to achieve continuous unmanned operation, dynamic and uninterrupted operation and timely adjustment of throughput, and auxiliary extrusion hopper full load relief mechanical structure in extreme cases. This can effectively solve a series of problems such as conventional quantitative, intermittent feeding leading to extruder hopper “punching”, “plugging”, extruder screw easy to break, injection molding machine extrusion unstable and central feeding system itself high failure rate.
