In the bottle blowing production line, ensuring the consistency of the weight of each bottle is the core of producing high-quality products. However, in actual production, many companies are faced with the problem of unstable bottle weight, resulting in uneven quality of batch products. This problem not only affects the market competitiveness of the product, but also may lead to an increase in the scrap rate and increase production costs. So, how to ensure the consistency of the weight of each bottle in bottle blowing production?
Question: Causes and consequences of unstable weight
During the production process, various factors such as raw material ratio, material supply, and the status of production equipment may cause the weight of the bottle to change. This problem of unstable weight is often manifested as:
- Uneven thickness of bottle wall: When the supply of raw materials is unstable, the thickness of the bottle blown out will vary, which directly affects its performance.
- Increased scrap rate: Bottles with inconsistent weight often do not meet the customer’s quality requirements and need to be reworked or directly discarded, wasting a lot of raw materials and production time.
- Low production efficiency: When solving the problem of unstable weight, the production line is frequently shut down for adjustment, resulting in reduced overall production efficiency and increased production costs.
Solution: Gravimetric blender achieves high-precision control
In order to effectively solve these weight instability problems, gravimetric blender has become an indispensable equipment in bottle blowing production. The equipment ensures the stability of material supply during the production process by accurately controlling the supply of raw materials each time, thereby ensuring the consistency of bottle weight. The key functions of gravimetric blender include:
- Real-time weight monitoring: The gravimetric blender can monitor the amount of raw materials put in each time in real time, and make precise adjustments according to the equipment status to ensure that each feeding meets the design standard.
- Reduce scrap rate: Through precise raw material control, the weight of the produced bottles is stable, which reduces the production of defective products, reduces the scrap rate, and saves materials and production costs.
- Improve the stability of the production line: The gravimetric blender can automatically adjust the raw material supply in production, reduce the need for manual intervention, improve the stability and continuity of the production line, and avoid frequent shutdown adjustments.
Summary
In the process of bottle blowing production, the gravimetric blender helps enterprises solve the problem of unstable bottle weight through high-precision weight control. Through the intelligent automatic control system, not only the scrap rate is reduced, but also the production efficiency and product quality are improved. For companies pursuing high quality and efficient production, gravimetric blender are undoubtedly indispensable core equipment in bottle blowing production.
